ZF Rane warranty management software solution
After-sales service management system for ZF Rane

Warranty Management Software for Automotive OEMs – ZF Rane Case Study

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Fleet warranty tracking software by Brainmagic

Transforming After-Sales Service for ZF Rane Automotive with a Centralized Warranty and Job Card Management Platform

In the competitive automotive components industry, managing warranty claims and after-sales service across multiple plants and user roles is a complex operational challenge. ZF Rane Automotive India Pvt. Ltd., a leading manufacturer of steering and driveline components, partnered with Brainmagic to build a centralized online warranty and service management system that streamlines complaint registration, job card processing, warranty validation, invoicing, and reporting — across both a multi-role web portal and a cross-platform mobile app.

The platform empowers ZF Rane's service network with high data security, real-time reporting, automated workflows, and OCR-powered image processing — giving management, plant teams, and field engineers a single unified system for end-to-end after-sales operations.

💡 This warranty solution is powered by our Warranty Management Software Platform - designed for automotive OEMs, manufacturers, and distributors. Explore the complete platform →

Building Service Efficiency Through a Multi-Role Warranty and Job Card Platform

  • 1. Multi-Role Web Portal

    The web portal supports 6 distinct user roles — each with a dedicated dashboard and role-specific actions. Plant managers, customer service teams, service engineers, administrators, and management users all access the system through a single, secure login with access rights tailored to their responsibilities.

  • 2. Mobile App for Field Engineers

    A cross-platform mobile app (Android & iOS) was built using Ionic to support ASC (Authorized Service Center) and SE (Service Engineer) users in the field. Engineers can register complaints, create job cards, scan serial numbers via OCR, and update service status — all from their mobile devices, even on the go.

  • 3. Job Card Management

    The system provides comprehensive job card creation, management, and validation workflows. Vehicle and customer details are automatically fetched by entering the chassis number, eliminating manual data entry errors and speeding up complaint registration at the point of service.

    • Job card creation and management Create, manage, and validate warranty claims and job cards
    • Chassis number vehicle data fetch Auto-fetch vehicle and customer details via chassis number
    • Job card charts and dashboards Real-time job card charts and status tracking
  • 4. OCR Image Processing

    An OCR integration enables service engineers to scan Serial Numbers and Chassis Numbers directly from product photos using the mobile app. This reduces manual input errors, speeds up claim processing, and adds an additional layer of authenticity verification to every warranty submission.

  • 5. Warranty Validation & Claims Workflow

    The platform enforces structured warranty validation rules before any claim is approved. Once validated, a complete claims workflow manages work feedback, approval stages, and credit note generation for ASC reimbursements — ensuring transparent and accountable processing at every step.

  • 6. Email & SMS Automation

    The system triggers automated email and SMS notifications for key events — including enrollment confirmations, job card status updates, float management alerts, and plant-wise dispatch notifications. This keeps all stakeholders informed without manual communication overhead.

  • 7. Advanced Reporting & Analytics

    Management and plant teams access a rich suite of reports — MIS Reports, DRM Reports, Region-wise Reports, Complaint Analytics, and Plant-wise dashboards — all with download and export options. Real-time dashboards display job card metrics by region, product aggregate, and mileage bands, enabling data-driven decision-making across the organization.

  • 8. Data Security & Document Generation

    The platform enforces strict data security measures including JWT authentication, role-based access control, and restricted screenshot/video recording on mobile apps to prevent unauthorized data sharing. Automated PDF tax invoice generation with download and print options completes the end-to-end service documentation workflow.

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Automate claims, job cards, and after-sales service for OEMs and automotive manufacturers.

Outcomes

  • Centralized warranty system for management 100% Centralized Warranty System: Unified view for plant, customer service, and management across all locations.
  • Increased warranty service efficiency Increased Service Efficiency: Faster handling of warranty claims and customer complaints through automated workflows.
  • Real-time reporting for decision making Real-time Reporting: Accurate, easy-to-export reports enabling data-driven decisions at every management level.
  • Reduced warranty claim leakage Reduced Leakage: Strong security controls via screenshot restrictions and role-based file access significantly cut fraudulent claims.
  • Customer satisfaction through automated feedback Improved Customer Satisfaction: Automated feedback collection enhanced service tracking and measurable KPI improvements.

Conclusion

The Online Warranty Management System developed by Brainmagic for ZF Rane Automotive India Pvt. Ltd. revolutionized their after-sales service operations by digitizing complaint registration, job card workflows, warranty validation, and customer feedback — across multiple plants and platforms.

By integrating OCR image processing, real-time vehicle warranty tracking, automated reporting, and multi-role access control, ZF Rane now enjoys significantly improved service efficiency, reduced operational leakages, and a stronger, more transparent relationship with its authorized service network.

Need a Warranty and After-Sales Management platform for your business? Contact Brainmagic today! Explore our Warranty Management Software →

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Streamline After-Sales with a Centralized Warranty Management Platform

Enhance service operations, eliminate claim leakages, and improve customer satisfaction with BrainMagic's warranty management and job card system. Automate workflows, validate warranties in real time, and gain full visibility across your entire service network.

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